High performance harness manufacture has a significant labour content
and trained operators are essential for making high quality assemblies.
Tyco offer harness assembly training courses with modules devoted to each
step in the process, including laying wires, shrinking tubing and moulded
parts and terminating connectors. Each process has an associated assembly
instruction, known as a Code of Practice (CoP).
A finished HarnWare
drawing contains all the information required to manufacture the harness
and, if required, HarnWare
can output a list of the Codes of Practice (CoPs)
relevant to the design. Armed with the drawing and the CoP list, a production
engineer can rapidly introduce the harness into production.
A selection of CoPs is listed below and a set can be supplied via controlled
distribution.
If the required CoP is not available
for download please Contact us for hard copies.
Codes of Practice
| CoP No. |
Title |
| Wire Preparation |
| 251 |
Primary wire and cable preparation (endstrip) |
| 252 |
Primary wire preparation (centrestrip) |
| 253 |
Preparation of super screened cable |
| 254 |
Cable jacket and component jacket stripping |
| 256 |
Cable laying |
| 257 |
Application of Kevlar® binder to hand laid cables |
| 258 |
Application of Mylar® wrap to hand laid cables |
| 260 |
Multi-conductor cable jacket stripping using a cossonary knife |
| 261 |
Screened and jacketed component wire preparation |
| 262 |
Over sleeving protection for screened twisted pairs in Def Stan 61-12 Part 25 |
| 263 |
Cable preparation for use with braided adaptors and uniboots |
| 301 |
Wire looping |
| Screen and Braid Termination |
| 351 | Screen Termination using a solder device |
| 355 | Termination of a connector adaptor braid to an overall cable braid using solder device |
| 356 | Terminating of a primary wire to a cable screen using a solder device |
| 359 | Screen termination using a Tinel Lock ring with a resistance heater |
| 361 | Application of Raybraid to hand laid cables, single layer of braid |
| 362 | Application of Raybraid to hand laid cables, double layer of braid |
| 363 | Single screened transition termination |
| 364 | Double screened transition termination |
| 365 | Screen continuity in transition areas using shielding tape |
| 366 | Positioning of a Tinel Lock ring on to a Tinel Lock adaptor prior to full installation |
| 368 | Screen linking using solder devices with pre-installed lead |
| Connector and Backfitting Assembly |
| 405 | Power cable to battery terminal |
| 407 | Power cable to solder buckets |
| 451 | Application of Loctite sealants with Tyco Electronics adaptors |
| 452 | Installation and torque tightening Tyco Electronics adaptors |
| 454 | Pin retention |
| Moulded Part Installation |
| 551 |
Installation of heat shrinkable tubing |
| 552 |
Installation and recovery of small transitions |
| 553 |
Installation and recovery of medium and large transitions |
| 554 |
Recovery of straight lipped moulded part using hot air |
| 555 |
Recovery of 90 lipped moulded part |
| 556 |
Marker and protection sleeve preparations and installation |
| 557 |
Under jacket harness and cable build up for moulded part application |
| 558 |
Recovery of uni-boot moulded part using hot air |
| 559 |
Installation of Unicure coated straight and 90° moulded parts using a hot air gun |
| 603 |
Preparation of cable jackets and adaptors for the installation of moulded parts |
| 604 |
Preparation and application of S1125 adhesive |
| 607 |
Application of hot melt adhesive tape |
| 608 |
Installation of moulded part with pre-installed hot melt adhesive |
| 609 |
Preparation of non screened moulded parts prior to installation |
| 610 |
Preparation of cable jackets for the installation of adhesive lined tubings |
| Protection Caps |
| 651 | Securing cord to protection cover |
| 652 | Attachment of cord to cable |
| 653 | Attachment of cord to moulded part eyelet |
| 654 | Attachment of cord to a protection cap and an eyelet moulded part |
| Miscellaneous |
| 732 |
Connector repair using moulded part 'pull back' method |
|
